After getting rid of the fan wall, the power supply was the main source of noise. The original PSU was a 3U redundant (2+1) server power supply. Noise does not matter with machines like that. I wanted to be able to have it running in my living room though, so the noise had to drop a fucking lot. Seriously, that's said so many times for people who don't work with servers like this. But people are still surprised when they hear a server fan for the first time. One of original 60 mm fans in the back is louder than my vaccum cleaner. And there were two of those, four 80 mm fans and five 40 mm fans. Three of the latter in the power supplies. Because I have no means to control the fans in software and don't need all the power the power supply can supply, I tried how much I can lower the noise by adding resistors in series to the fans. That did reduce noise a lot. But not only aren't these fans optimated for quiet operation, they are 40 mm fans. They will nver be quiet enough.
So I looked online for a power supply that
- fits in the case (it's not completely an ATX case)
- can supply enough current for everything and
- is trustworthy/doesn't appear to be too cheaply built
I found a Newton Power Model NPS-300AB B, which doesn't meat points 2 and 3 but fits so perfectly into the case that it was a weird feeling to accept that it is mostly coincidence. I got it for a couple of euros on ebay. Most sellers seem to think it's some piece of premium equipment because it's used in some Fujitsu servers or something. But it's really just a cheap ATX power supply in a non-standard case. But because of that non-standard case fitted so well into my non-standard server case, I got it anyway. I only had to drill the screw holes and that was it. It's hardly enough for 14 HDDs and the internet says it's really cheap and not trustworthy. But I went with it anyway in order to pay tribute to r/thingsfittinginthings.
Not a year later the PSU died. Probably overstressed it for too long. I replaced it with a better SFX unit. I had a nice and thick plate of stainless steel lying around, from which I cut an adapter plate.
I'll attach some photos below. Maybe I'll continue this series of entries on Fred some other day with experiences of dust and heat and such over time.